Rustic Engineering

My Mind working on…

Archive for June 2009

USB Single Cell LiPoly Charger

with 8 comments

Many things happen since the last post, but now this blog won new projects. First one is a USB Single Cell LiPoly Charger. I have many Lithium Polymer Batteries for my projects and charge them maybe a tricky borring if you don’t have the correct charger.

Really, this batteries needs a specific charger, and may explode if you use other type of charger.

So, we start to find the correct circuit for my DIY charger. After some Google research I find the MAX1811 IC. I’ts a single-cell lithium battery charger that can be powered directly from a USB or from an external supply up to 6.5V. Use a SO-8 Package, easy to solder and can be sampled at Maxim.

It’s only need a feel external components to work. Above you see the schematics and PCB of my version 1:
schematic_v2

board_v2

After the PCB fabrication, solder and wiring, this is the charger working:
S5032988

S5032984

S5032994

Some things about the charger and the MAX1811:

  • The SO-8 Package can handle 1.4 Watts.
  • You can select between 4.1v and 4.2v battery regulation point.
  • You can select between 100ma and 500ma current drain from USB.
  • There’s a open drain pin (pin_8) for signaling end of charge condition (2.5V < VBATT < BATT Regulation Voltage). Normal charging resumes when the battery voltage exceeds 2.5V.
  • A internal thermal loop limits the MAX1811 die temperature to
    +135°C by reducing the charging current as necessary.

Now that i saw my circuit work, I’m design it to be a USB stick. After some mistakes and bad design, this is the final version:

Written by forrequi

June 11, 2009 at 20:44

Posted in electronic, pcb, projects, USB